Market-Driven Innovation: With the rapid development of modern infrastructure, HDPE double-wall corrugated pipes under 200mm are rarely used for municipal drainage. Recognizing this shift, our OD 40-125mm and 50-180mm extrusion lines are strategically engineered and optimized specifically as a high-speed plastic pipe corrugator for the production of Electrical Cable Protection Conduits and Fresh Air Ventilation (HVAC) Systems.
Utilizes advanced aluminum module pressure closed-loop water technology on our plastic pipe corrugator for rapid heat dissipation and uniform shrinkage.
This high-performance corrugated pipe machine achieves exceptional production speeds up to 13 m/min for small diameters, maximizing daily output and ROI.
Rational wave profile design ensures the lowest material weight per meter while exceeding standard ring stiffness requirements.
Built with world-class components and uncompromising metallurgical standards for decades of continuous operation.
Equipped with a high-speed single-screw extruder made of 38CrMoAl nitrided steel with an alloy-coated screw. This ensures high extrusion pressure, excellent plasticization, and a long lifespan. Electrical systems integrate top-tier brands including ABB, Delta, Siemens, Omron, and Schneider for absolute stability.
Features a unique spiral structure die head ensuring low-temperature and low-pressure extrusion. The innovative inner/outer layer design makes adjusting wall thickness eccentricity incredibly simple, requiring zero disassembly of the water jacket.
Designed with a horizontal layout offering higher rigidity, a lower center of gravity, and smoother operation. Features a freely opening left/right frame, a unique bidirectional running track, an auto-lubrication system, and a highly compatible, high-precision PLC control system.
Mould blocks are machined from premium aluminum plates, boasting high thermal conductivity and wear resistance. Enlarged vacuum and water-cooling channels guarantee stable, high-efficiency operation on this plastic pipe corrugator. Fully customizable for any specification between OD40 to OD180.
The cooling box is constructed from 304 stainless steel with a double-sided side-open structure for extreme ease of maintenance. Integrated with active guiding devices to reduce pipe resistance and a powerful blow-drying system to completely eliminate surface moisture.
Delivers neat, automatic wire arranging. Equipped with an innovative automatic pipe clamping device to easily fix the pipe head at the start of production. Features adjustable inner/outer coiling diameters and widths, adapting to almost all 40-180mm corrugated pipes.
Comprehensive technical parameters for WS-125 and WS-180 high-speed lines.
| Parameter | WS-125 Line | WS-180 Line |
|---|---|---|
| 1. Line Configuration | ||
| Suitable Pipe Range (ID) | 40 - 125 mm | 50 - 180 mm |
| Inner Layer Extruder (Model/Power) | SJ-50/33 (30 kW) | SJ-65/33 (45 kW) |
| Outer Layer Extruder (Model/Power) | SJ-65/33 (55 kW) | SJ-75/33 (90 kW) |
| Vacuum Pump Power | 7.5 kW | 7.5 kW × 2 |
| Total Installed Power | ~ 155 kW | ~ 220 kW |
| 2. Production Speed Matrix (m/min) | ||
| OD 40 mm | 11.0 - 13.0 | - |
| OD 50 mm | 11.0 - 13.0 | 11.0 - 13.0 (for WS-180-S)* |
| OD 63 mm | 9.0 - 10.0 | 9.0 - 10.0 |
| OD 75 mm | 8.0 - 9.5 | 8.0 - 9.5 |
| OD 90 mm | 7.0 - 8.5 | 7.0 - 8.5 |
| OD 110 mm | 5.5 - 6.0 | 5.5 - 6.0 |
| OD 125 mm | 4.5 - 6.0 | 4.5 - 6.0 |
| OD 160 mm | - | 4.0 - 5.5 |
| OD 180 mm | - | 4.0 - 5.5 |
Specifically engineered to meet the strict standards of modern electrical and HVAC industries.
Produces highly durable, flame-retardant corrugated conduits. The smooth inner wall allows for rapid and safe insertion of high-voltage and telecom cables.
Perfectly forms lightweight, anti-static corrugated tubes with excellent sealing properties, widely replacing rigid metal ducts in residential and commercial fresh air systems.
Manufactures flexible, crush-resistant protective sleeves essential for organizing and shielding sensitive wire harnesses in automotive and heavy machinery manufacturing.
Contact our engineering team today for a customized plastic pipe corrugator configuration and an accurate turnkey quotation.
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